Author Topic: Bodge of the day....  (Read 702 times)

iansoady

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Bodge of the day....
« on: April 18, 2020, 11:16:29 AM »
I have a couple of fins broken on the cast iron head of my 1952 Norton ES2. My brother kindly supplied a couple he'd chopped off a scrap barrel he had from his AJS. I was going to have them welded but welding cast iron is a rare skill and my usual welder isn't currently accessible.

So I decided to use JB Weld. Here is the first one:



The worst that can happen is that they fall off. I accept cooling will be compromised but it was running happily without the fins so it won't be much worse than that. They are next to the exhaust port however so I expect will get pretty warm. JB weld is supposed to be good for a constant 500F - say 270C but we will find out eventually.
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Ian.
1964 Norton Electra
1969 BSA-Suzuki-Steib S501 (the B'Zuki)
1948 BSA C11

JOOLZ

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Re: Bodge of the day....
« Reply #1 on: April 18, 2020, 12:27:14 PM »
That looks ok, JB weld is pretty good stuff I ofen use it

Ian

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Re: Bodge of the day....
« Reply #2 on: April 19, 2020, 07:19:50 AM »
Let us know how you get on Ian. Sometimes these "reclamations" do better than expected. 👍
1 New SRX 1 C400X 1 GB350S

iansoady

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Re: Bodge of the day....
« Reply #3 on: April 19, 2020, 08:46:21 AM »
Will do, when eventually I'm allowed back out. I've now done the other fin. I've reinforced both with a "splint" of 1/16" mild steel.
Ian.
1964 Norton Electra
1969 BSA-Suzuki-Steib S501 (the B'Zuki)
1948 BSA C11

CrazyFrog

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Re: Bodge of the day....
« Reply #4 on: April 19, 2020, 08:51:05 AM »
I have had good success with JB weld too. Fingers crossed it'll work fine!
2023 Honda CMC500

iansoady

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Re: Bodge of the day....
« Reply #5 on: April 19, 2020, 11:02:49 AM »
Yes.

Those with long memories may remember the Sunbeam I restored some years ago. It had a damaged crankcase which would have been very tricky to weld. JB weld made an excellent repair there although obviously didn't get as hot as a cylinder head.

Now finished and given a coat of high temperature black paint. Of course this makes the barrel look scruffy....
Ian.
1964 Norton Electra
1969 BSA-Suzuki-Steib S501 (the B'Zuki)
1948 BSA C11

iansoady

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All dressed up & nowhere to go
« Reply #6 on: April 19, 2020, 11:27:31 AM »
Finished with a coat of engine lacquer. Not perfect but will stand all but the closest scrutiny. The 2 fins beneath the exhaust port to the right. I just hope they don't fall off.....

Ian.
1964 Norton Electra
1969 BSA-Suzuki-Steib S501 (the B'Zuki)
1948 BSA C11

mthee

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Re: Bodge of the day....
« Reply #7 on: April 19, 2020, 11:36:56 AM »
Nice work on what looked to me to be a pretty difficult job to pull off. Are you getting free image hosting, or does that not exist anymore?
Fear of the unknown does not mean the unknown needs to be feared

Ian

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Re: Bodge of the day....
« Reply #8 on: April 19, 2020, 12:40:18 PM »
An old quote......

"A coat of paint hides a thousand sins" 😉🙄
1 New SRX 1 C400X 1 GB350S

iansoady

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Re: Bodge of the day....
« Reply #9 on: April 19, 2020, 12:49:08 PM »
Nice work on what looked to me to be a pretty difficult job to pull off. Are you getting free image hosting, or does that not exist anymore?

I actually bit the bullet a few years ago and started paying form my own web space and email domain etc. It means I can put the photos etc up on my own website and am not subject to the whims of some Silicon Glen entrepreneur. It does cost however - probably around £30 per year.
Ian.
1964 Norton Electra
1969 BSA-Suzuki-Steib S501 (the B'Zuki)
1948 BSA C11

mthee

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Re: Bodge of the day....
« Reply #10 on: April 19, 2020, 05:25:20 PM »
Who's that with, Ian?
Fear of the unknown does not mean the unknown needs to be feared

iansoady

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Re: Bodge of the day....
« Reply #11 on: April 20, 2020, 09:37:59 AM »
123-reg. https://www.123-reg.co.uk/email-hosting/

I have a slightly more comprehensive package but the basic one gives you a domain, and email address and 5GB of storage. There are tools to upload / download photos etc but I use WINSCP which is free and easy to use. https://winscp.net/download/WinSCP-5.17.3-Setup.exe
Ian.
1964 Norton Electra
1969 BSA-Suzuki-Steib S501 (the B'Zuki)
1948 BSA C11

mthee

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Re: Bodge of the day....
« Reply #12 on: April 20, 2020, 09:48:17 AM »
Thanks for this, Ian.
Fear of the unknown does not mean the unknown needs to be feared