Author Topic: sr500 with only 3500rpm  (Read 1032 times)

debbie

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sr500 with only 3500rpm
« on: May 20, 2007, 04:55:05 PM »
can anyone out there help?? i've got an sr that has baffled the s**t out of me. it'll run absolutly fine up to 3500 revs then it's timin seems to go haywire! it sounds like it's fitted with a rev limiter!!! brand new coil fitted, all the readings from the alternator are within tollerences, changed the cdi box for a spare i had, made no difference. had the bike for 5 years and have never came accross anything i can't fix, but i'm afraid this time the girly needs a hand!!!

boze

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Re: sr500 with only 3500rpm
« Reply #1 on: May 21, 2007, 12:13:25 AM »
hmmmm, never had that with my sr500, and almost everything that can happen has happened to me lol!!

try asking on http://sr500forum.proboards38.com/index.cgi#General they know theyre sr500's!!!

let me know how you get on.

Damo

bikeseamus

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Re: sr500 with only 3500rpm
« Reply #2 on: May 21, 2007, 11:43:13 AM »
Debbie
 Check for a clogged up airbox...sounds like you have a mouse nest in it..I have evicted many a rodent family out of airboxes after bikes have been stored, especially if they have been stored in barns.   I bought an XT600e last year that had almost a half pound of fresh Minnesota corn stored in it by a very busy field mouse all year...no joke..check to make sure your carb slide needle hasn't fallen off its clip... symptoms are identical, and although unlikely, make sure your main jet and main jet nozzles and air circuits in your venturi are clear.  A bad coil can break up at higher RPMs as well, and a tired old spark plug can generate those specific performance failures.  I would say timing is going to be just fine,assuming your pick up coil is good and securely fastened. Assuming your electrical connections are all clean and tight, the ignition components rarely fail.
   You didn't mention what your spark plug looked like, but it sounds like you might be running with your choke on (I know you aren't). It sounds like you are either running fatter than a pig on top or starving for fuel on top, and checking those things out will reveal the problem. Try a new spark plug before you diagnose the other things. A bad spark plug will throw a dozen jokers into the deck and really throw you off base. A good spark plug will help you properly diagnose the problems and start eliminating possible causes.
                                                     Be sure and tell us what you found.

Steve H

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Re: sr500 with only 3500rpm
« Reply #3 on: May 21, 2007, 12:09:24 PM »
can anyone out there help?? i've got an sr that has baffled the s**t out of me. it'll run absolutly fine up to 3500 revs then it's timin seems to go haywire! it sounds like it's fitted with a rev limiter!!! brand new coil fitted, all the readings from the alternator are within tollerences, changed the cdi box for a spare i had, made no difference. had the bike for 5 years and have never came accross anything i can't fix, but i'm afraid this time the girly needs a hand!!!
Is the 3,500 limit when riding or just revving in neutral. When you say it sounds like a rev-limiter, does it make a stuttering sound ?. When did you last ride it ?, has it been stored for a while ?. if so was the carb drained ?. If the problem is a stuttering when riding at 3500 and its been stood for a while with fuel in the carb, then I'd whip the carb off can clean it out, paying particular attention to the emulsion tube (usually a perforated tube which acts as the needle jet and holds the main jet.

SteveC#222

  • Posts: 1900
Re: sr500 with only 3500rpm
« Reply #4 on: May 21, 2007, 08:36:43 PM »
Dunno if this helps, but I've dug out an old Classic Bike Guide article on an SR500 with similar symptoms, would'nt rev over 4000 rpm.  He tried plug, black box, carb etc with no joy.  Turned out to be the exhaust baffles had broken up internally and were restricting the engine. Might be worth a quick check.
Growing old is inevitable, growing up is optional!

boze

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Re: sr500 with only 3500rpm
« Reply #5 on: May 30, 2007, 11:42:17 PM »
so hows it coming along?

damo

The Kaiser

  • Guest
Re: sr500 with only 3500rpm
« Reply #6 on: June 25, 2007, 06:32:01 PM »
Hi,

I have had this problem before, It's the pickup coil on the generator the small one above the flywheel. you will need to remove the flywheel and have the stator re-wound. If you need any information on the removal or timing info please contact me.

best regards

The Kaiser

bikeseamus

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Re: sr500 with only 3500rpm
« Reply #7 on: June 26, 2007, 12:02:15 AM »
Is the main jet clogged up?  Did the carb drop its needle...?  Those do it too.