Recent Posts

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21
Chatter / Re: Engine Swap?
« Last post by xbally on May 22, 2026, 08:25:39 AM »
The RS500 specials do occasionally appear for sale. I've always hankered after one but have been put off by the thought of kick-starting a 500 single if my experience of the  500 Enfield Bullet is anything to go by.

I know some models have the option of electric start but the FT500 had as a bad a reputation for a dodgy sprag clutch as the 500 Bullet Electra.

I always used to be able to kick start my XBR500 as the decompressor worked on that model unlike my 500 Bullet Electra.

I would also expect insurance problems with a "special".
22
Chatter / Re: Engine Swap?
« Last post by Steve H on May 22, 2026, 07:19:07 AM »
The frame also has to be modified to clear the top engine mount and the the rear engine mounts enlarged. Made a good 'sleeper' bike, fooled a lot of people.
23
Chatter / Re: Engine Swap?
« Last post by Moto63 on May 22, 2026, 06:55:08 AM »
Yes, I've always thought the RS would benefit from a bit more umph.
I believe it's possible to fit the XL500 or 600/650 lump or maybe the FT or XBR but that's way beyond my abilities. There used to be a guy on here who'd done the conversion if you search.
The XBR engine is NOT a direct swap over. It will go in but not without a fair bit of messing around. The RS uses the engine as a stressed member. Whereas the xbr frame is a traditional cradle type, hence completely different mounting points etc. the XL and FT are more of a direct swap, however I think the underside of the petrol tank needs to be “manipulated” slightly to fit because the 500’s are obviously slightly taller
Hope this helps
Cheers, Michael
24
Chatter / Re: Engine Swap?
« Last post by xbally on May 21, 2026, 04:00:10 PM »
Yes, I've always thought the RS would benefit from a bit more umph.
I believe it's possible to fit the XL500 or 600/650 lump or maybe the FT or XBR but that's way beyond my abilities. There used to be a guy on here who'd done the conversion if you search.
25
Chatter / Re: Engine Swap?
« Last post by Itsme on May 21, 2026, 07:13:39 AM »
Hi and welcome

I honestly don't know the answer to your question as I have no experience of Chinese engines, or for that matter RS250s, but I think a lot of Chinese engines are based around Suzuki GN series engines or Honda engines like the XR series. I suppose you have had a look at the Projects section of this website to see some of the amazing engine swaps people have done, might give you some encouragement or insight. Hope you get sorted.

Ian
26
Project Progress / Re: NEW PROJECT (BUT NOT A THUMPER)
« Last post by xbally on May 19, 2026, 06:43:43 AM »
My friend worked on the project again yesterday.
He finally got it running correctly after rewiring the fuel pump, refitting the cut out relay and disposing of the cheap aftermarket pump which the PO had fitted and substituting an OE type with new points.
We then had to fit some new O rings to the fuel rail which had sprung a leak.
We ran out of time to look fully into why the indicators only work intermittently as once again the carbs had to come off, be stripped and rebuilt and adjusted after fitting the now O rings.


27
Chatter / Engine Swap?
« Last post by Dogwheel on May 16, 2026, 06:03:17 PM »
Just wondering, is there any (Chinese?) Electric Start engine I could transplant into my CB250RS?  I wouldn't object to a jump (up) in capacity. Unless anyone has a decent RS250"D" lump for sale.
28
Chatter / Re: Occasional 503 Errors
« Last post by themoudie on May 14, 2026, 10:25:59 PM »
Aye Steve, I too have encountered this on a couple of occassions, but the F5 has always reset the connection.

Thank you for your time and continued surviellance.

Good health, Bill
29
Chatter / Re: Occasional 503 Errors
« Last post by xbally on May 13, 2026, 05:34:45 PM »
Ditto what Michael says ++
30
Chatter / Re: Occasional 503 Errors
« Last post by Moto63 on May 13, 2026, 05:01:03 PM »
Yes Steve, I have been getting the error thing cropping up. Just log back in and always logs in 2nd time around. 👍
Thanks… Michael
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