Thumper Club Forum

Club House => Chatter => Topic started by: timbo on February 25, 2015, 08:06:22 PM

Title: Plastic welding
Post by: timbo on February 25, 2015, 08:06:22 PM
I've been putting this job off for ages, as I wasn't sure what way to go about it. I've quite a few scabby bodywork parts with lugs missing etc  :'(
So I looked online, and had a go at the soldering iron method. Somewhere along the line I've inherited a big old cricket bat soldering iron which I thought I'd never have a use for. It worked pretty good, you melt the plastic a bit and then feed in a cable tie almost like a wedding rod. Very smelly!
I also cut some staples from copper wire and melted them into the plastic very successfully.
I then remembered seeing a fella fill in gauges in the base of a snowboard. Cut up a plastic milk carton into strips, then light the end like a taper, and drip feed them on like a melting candle. This worked a treat  :)
Using this method I was able to fabricate new lugs and weld them onto grotty side panels. If I can do it anyone can, its dead easy.
Just don't set your trousers on fire like I did, as molten plastic dripped onto oil impregnated fabric   ;D
So if anyone out there has any old knackered xbr plastics, please pm me  :)

Title: Re: Plastic welding
Post by: RonXBR on February 25, 2015, 08:27:25 PM
Any help for old knackered XBR owners? ;D

Ron.
Title: Re: Plastic welding
Post by: Mark on February 25, 2015, 09:32:33 PM
It worked pretty good, you melt the plastic a bit and then feed in a cable tie almost like a wedding rod. Very smelly!

I don't care much for your sexual exploits but you really should wash your smelly wedding rod.  ;)
Title: Re: Plastic welding
Post by: Mark on February 25, 2015, 09:34:17 PM
Any help for old knackered XBR owners? ;D

Ron.

Not for the old knackered owners but he might be able to help you with your bike.  :)
Title: Re: Plastic welding
Post by: RonXBR on February 25, 2015, 09:47:54 PM
I hope your shoulder still hurts.

Ron.
Title: Re: Plastic welding
Post by: timbo on February 25, 2015, 11:16:07 PM
 ;D Just noticed my typo  ;D
Title: Re: Plastic welding
Post by: timbo on March 14, 2015, 11:14:11 PM
Bit more DIY plastic welding  :)

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