Thumper Club Forum

Technical => Project Progress => Topic started by: guest7 on November 01, 2009, 08:35:25 PM

Title: Simon's DR650, Gareth's rebuild
Post by: guest7 on November 01, 2009, 08:35:25 PM
My brother Gareth is rebuilding Simon Morgan's old DR650.

Here are some piccues to illustrate why he's decided to strip it:

(http://homepage.ntlworld.com/one.pot/drdoewntuber.jpg)

(http://homepage.ntlworld.com/one.pot/drshiock.jpg)

(http://homepage.ntlworld.com/one.pot/drunderseat.jpg)

Here a picture of the stage he has got to:

(http://homepage.ntlworld.com/one.pot/drbareframetight.jpg)

It's not doom and gloom, he knew the bike had led a hard life in the ten years of Simon's ownership (virtually every mile covered on salted roads) and he anticipated getting the frame repaired and painted.

Cheers
GC

Title: Re: Simon's DR650, Gareth's rebuild
Post by: CHRIS211083 on November 01, 2009, 08:56:58 PM
Not too bad that will clean up nicely, the salt is the killer. good luck to him.
Title: Re: Simon's DR650, Gareth's rebuild
Post by: Ian on November 01, 2009, 11:46:25 PM
If you are going to get the frame powder coated make sure it has been degreased beforehand....the shotblast used WONT take grease or oil off.  ::)
Title: Re: Simon's DR650, Gareth's rebuild
Post by: guest7 on November 02, 2009, 06:37:04 PM
Cheers for that, I will pass it on.

GC
Title: Re: Simon's DR650, Gareth's rebuild
Post by: guest7 on November 12, 2009, 01:26:12 AM
I finally got to see the dismantled bike the other day. Gareth has it split into various piles. One is for powdercoating, another for cleaning and polishing, etc.

He had a real tussle getting the rear suspension linkage apart, but it's all off now and he's awaiting the delivery of a new bearing kit for it.

The engine is being passed over to a local mechanic, Dick Jones, for examination and repair.

GC
Title: Re: Simon's DR650, Gareth's rebuild
Post by: guest7 on November 15, 2009, 10:56:36 AM
The engine is at the mechanic's workshop and he says he might start it tomorrow! 

And yes, it did leak oil all over Gareth's car boot  ::)

GC