Author Topic: The second project...'Tiggy'  (Read 7870 times)

Steve Lake

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The second project...'Tiggy'
« on: May 25, 2011, 09:28:23 AM »
In tandem with the #3 srx rebuild, i have been rebuilding 'tiggy' (Andy's Tigcraft/srx/szr/many other-odd-bits,  supermon racer) you may remember I aquired from Andy a (long) while ago.

Had quite a bit to do, the frame (a piece of artwork from Tigcraft) had a crack, which leaked oil (oil in frame you see), so that had to be fixed.
the rear sprocket carrier was shedding its bolts at an alarming rate, and as all the threads had alrady been 'spiralled' we drilled them all out, welded up the holes and redrilled and tapped.
As such, the rear subframe exists only as a fibrglass shell forming the seat and tail, it also seconded as a handy place to hang the 'silencers' from, unfortunately the mounting areas for the silencers and the tail unit itself were not working very well tall, so a couple of days fibreglassing in extra support webbing was required.

it was now in a state where it could be taken to 'X-Bikes' in Wisbech (handily close to where i work) who have a dynojet dyno. Initial tests proved the engine had a high compression ratio, in as much as the dyno starter motor burnt out trying to swing it over!! ;D.  V pi55ed off dyno manager and a month wait for new motor from the states.

with the dyno working and everything else set up (electronic ignition etc), she fired up uk, and without any adjustments was putting out 65bhp at the wheel.... not bad....Andy had got his sums right here.
the problem was (as we found out at Cadwell last year, there is bu55er all until 4k rpm, it just bogs at lower revs. several hours and lots of needle/jet combinations later a very nice flat line was achieved all the way up to 7.8k revs which was also where the peak power arrived, a whopping 70bhp on the wheel.
with the bike back home, lots more to do... new caliper bracket required on the front brake, as only 50% coverage with the existing one.. new silencer hangers to be made up to mate with modified and strengthened mounting on tail section.
A paint job required.....


to be continued
pics to follow

Steve Lake

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Re: The second project...'Tiggy'
« Reply #1 on: May 25, 2011, 10:50:56 AM »
some piccies i hope

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Steve Lake

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Re: The second project...'Tiggy'
« Reply #2 on: May 25, 2011, 11:10:51 AM »
and a few more, new brake caliper bracket, some of the fibreglass repair/paintwork done

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Steve Lake

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Re: The second project...'Tiggy'
« Reply #3 on: May 25, 2011, 11:12:34 AM »
the last 2 for now

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Steve Lake

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Re: The second project...'Tiggy'
« Reply #4 on: May 25, 2011, 02:20:49 PM »
The fairing needed some repair work doing too, mainly round the mounting areas, but seems pretty firm now..... blummin 80 quids worth of paint splashed all over it
but it does look sort of ok now.
made a seat pad up for it.... bit of a bodge but it'll do the job.

pipes had to be wrapped in mesh to stop them burning the fairing

and the ignition system had to be moved, as it is not a good idea (according to slipstream tuning) to locate it next to the coil.
and the battery that was with the unit (its a total loss system, so the battery needs to be a good'un) was clapped out, so got a new one...hope it's going to be ok.

the tacho seems to work, but according to the maker, it isn't the right one, so it may either read 1/2 the revs or twice the reves, i'm sure i'll be able to tell the difference :-)
lots more bits and bobs to do before we go to cadwell on the Morini Riders trackday June 17th


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guest1155

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Re: The second project...'Tiggy'
« Reply #5 on: May 25, 2011, 06:54:15 PM »
very pretty i want one  :) :) :)

Steve Lake

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Re: The second project...'Tiggy'
« Reply #6 on: May 25, 2011, 07:11:16 PM »
U do?...  make me an offer  :)

themoudie

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Re: The second project...'Tiggy'
« Reply #7 on: May 25, 2011, 08:38:04 PM »
Aye Steve,

The old warhorse is looking well fettled in the piccies, enjoy Cadwell!  ;)

I can't help but note the different climate you apparently have from us up here. 12C max, bloody 70mph hoolie yesterday with ruddy great trees and limbs flying about and regular rain for the past 3 weeks. Climate definitely different!  ???

My regards, Bill.  ;D

Steve Lake

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Re: The second project...'Tiggy'
« Reply #8 on: May 26, 2011, 06:14:15 AM »
You're right Bill, we'd give our left goolie for some of your weather!, it's like a desert here, we've had the wind but that just makes it more like the sahara, given up hope of any rain. Been using bathwater to keep veggie patch alive.... not sure if this is a good thing... looking at the state of the water after I've had a bath  :)

andy230

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Re: The second project...'Tiggy'
« Reply #9 on: May 26, 2011, 11:46:15 AM »
Ello Steve

Looking the business!!  80 quid well spent on the paint- your usual colour!  And I'm very pleased the motor is good...

The reason that its right (tho lets not speak to soon!!) is the cumulative knowlege of the TC faithful, who all chipped in with the advice and chatter.  A good part of which was you, Bill, SteveH, et al!!

(and I'm pleased that it broke the dyno!!!    ;D  )

I think the tacho should just about be ok...?  Very high "ceiling" admittedly if I remember -12k or something daft!  But it was the same one I used on the old SRX, and Dave Bennet also used it on his single....

Shame about the battery.  T'was new at the time   :-\   but that was time ago!

Cheers for now, keep us posted on this!

a

themoudie

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Re: The second project...'Tiggy'
« Reply #10 on: May 26, 2011, 08:05:38 PM »
Aye Steve,

Sounds like the overnight castration was sucessfull then.  ::)  A brief word with Mum and Dad's old neighbours in Felix', tells me that heavy showers have been peppering the region and 'The Smoke' is now impersonating Venice in some parts!  ;D

As with Andy, I enjoy the burnt out dyno tale every time! ;D Everything may be BIG in TEXAS, but then if you use a washing machine motor to try and start an old 'Gruntfuttock', you know which one is going to win.  ;)

Plenty of nice sycamore and beech have come down due to their 'sail' area, so the polytunnel is being filled! Lang may yur lum reek!  ;)

Slainte, Bill.

guest868

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Re: The second project...'Tiggy'
« Reply #11 on: May 26, 2011, 08:21:26 PM »
VEry, very nice.

andy230

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Re: The second project...'Tiggy'
« Reply #12 on: June 14, 2011, 11:00:51 AM »
Howzit going Steve??

Just about ready?!   8)

best,
a

Steve Lake

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Re: The second project...'Tiggy'
« Reply #13 on: June 14, 2011, 08:43:09 PM »
Ran 'tiggy' up tonight...  bluddy 'ell!... #1 son reckons its a widow maker, lifts the front in 1st and 2nd.... if the brakes and suspension are up to scratch we should have some fun on friday  ;D.
The 100 quid i spent on the dyno set up was well worth it... well... it would seem so.

few little things to sort out ... battery mounting, programmable cdi unit mounting, and a bit of tidying up of the wiring/throttle cable/clutch cable intermix.

i have wound the pipes in heatproof tape, mainly to protect the lower fairing, and bought a load of new silencer packing (as Andy had a bit of a problem at snetterton with the Db police)

will take 3 bikes to the MRC track day, just in case unexpected problems arise.

themoudie

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Re: The second project...'Tiggy'
« Reply #14 on: June 14, 2011, 10:56:00 PM »
 ;D ;D ;D ;D ;D

All the best and may you have a dry track! ;)

We went to the Bob Mac on Saturday and by the time everybody had their practise the track was covered in standing water and 'play' was abandoned for the day. ??? So we had a 160mile round trip, including the Edinburgh 'by-pass', in rain, spray, myopic drivers with no lights on and no regard for stopping distances on slick tarmac! ???  :-X :-X Couldn't make it back on Sunday, which turned out dry but cold and I understand the intention was to run two days of races in one day!!!!!! :o :o  :'( :'( :'( :'(

May try and come down for the BHR 2 day weekend jolly at the end of July or October.  :)

Toodle pip, Bill.