Thumper Club Forum

Technical => Project Progress => Topic started by: JOOLZ on October 18, 2018, 12:37:33 PM

Title: This years project
Post by: JOOLZ on October 18, 2018, 12:37:33 PM
This winter I am making small improvments and correcting any jobs I have rushed in the past, these include replacing all the nuts and bolts of the fairing mounting hardware, with titanium items, titanium bolts and slide pins for the front brake caliper, and a fairing mounted dash. I have new switchgear fitted in chrome, they are a bit smaller than the originals so I can play around with the spacing of the leavers. A new front and rear light are going in and a belly pan is going to be fitted

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Title: Re: This years project
Post by: Moto63 on October 18, 2018, 04:02:08 PM
They look like Daytona gauges Joolz??.... looking good. Cheers, Michael
Title: Re: This years project
Post by: Propellor on October 18, 2018, 04:26:33 PM
Looking good. Keep up the good work 👍
Title: Re: This years project
Post by: JOOLZ on October 18, 2018, 05:46:02 PM
The rev counter is daytona, the speedo is just a cheap generic job, and the boost and the air fuel ratio gauges are aftermarket items
Title: Re: This years project
Post by: JOOLZ on November 12, 2018, 06:01:35 PM
Here is the latest progress

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Title: Re: This years project
Post by: mthee on December 14, 2018, 09:58:12 AM
Nice one, Joolz! That's what I call an instrument cluster! How's the "cheap generic" Speedo working out - smooth, sufficiently accurate? Keeping warm as usual, I see  :'(
Title: Re: This years project
Post by: JOOLZ on December 14, 2018, 11:01:34 AM
The generic speedo seems pretty good and tallies to the car speedo well (mrs followed me home one day) the cluster does look good, although Im having a real problem with all the wires in the headlamp shell and havent even bothered connecting up the new switch gear, its a bit of a wiring nightmare and Im not good with jap electrics far too complicated. Oh yes its lovely and warm in my "workshop" :)
Title: Re: This years project
Post by: JOOLZ on March 14, 2019, 07:37:56 PM
I had a lot of problems incorporating the handlebar controls into the standard loom so I started from scratch and made my own loom :)
Title: Re: This years project
Post by: JOOLZ on March 14, 2019, 07:44:02 PM
All finished for this year :)
Title: Re: This years project
Post by: mthee on March 14, 2019, 09:50:48 PM
Very clean and tidy-looking loom  8) Are you running an aftermarket coil?
Title: Re: This years project
Post by: JOOLZ on March 15, 2019, 06:04:41 PM
Yes I use one of those generic high output coils from ebay, not too expensive and seems to work ok
Title: Re: This years project
Post by: mthee on March 15, 2019, 10:49:27 PM
Anything us mere mortals with bog standard engines would benefit from, or not really worth it? Iridium plug is as far as I've gone, spark-wise.
Title: Re: This years project
Post by: JOOLZ on March 20, 2019, 10:24:02 AM
I dont think the high output coil will benefit much, but its cheaper that a new coil from Honda :) Iridium plugs are a good idea though
Title: Re: This years project
Post by: mthee on March 22, 2019, 10:51:12 PM
Thanks, Joolz, I'll make a note.
Title: Re: This years project
Post by: JOOLZ on April 08, 2019, 06:14:28 PM
First fire up of the year, lovely supercharger whine 
Title: Re: This years project
Post by: JOOLZ on June 28, 2019, 05:45:28 PM
Its the last report on this leg of the project. Added another bracket to the dash as it had a habit of vibrating, the fuel air ratio meter was the best item I have bought, I did a final jet change on the idle jet and the needle jet, down 1 size, and reprofiled the needle, which have improved the tick over and low throttle control and the fuel consumption is about standard, wind the throttle wide and the fuel consumption is horrendous sucking through a 740 main jet.
Not much more to say on this, It starts 3rd kick from cold, already done a couple of hundred miles, feels pretty much like a regular bike now no real fuss or bother other than keeping an eye on the fuel level (no reserve) and the good weather is finally here :)
Title: Re: This years project
Post by: mthee on June 29, 2019, 09:24:18 AM
A 740 main jet?! And here was me, concerned about the fuel economy on the 230 main jet Mikuni that Michael gave me!
Very pleased that your skills extend to weather forecasting and you've finished your supercharger tweaks accordingly. I no longer have to worry about you, slumming it in your front room.
How's the trophy cabinet build coming along?  ;D 8) ::)
Title: Re: This years project
Post by: JOOLZ on June 30, 2019, 10:27:32 AM
Haha :) Only 3 trophies so far, still enough room on the mantlepiece before I have to build a cabinet. Not sure how the Mikunu and Amal jets differ in sizing, standard jet for my 40mm is 340 but the 740 hole is just under 2mm. Will be back slumming in my front room again next winter, although Im at a loss on what to do next, maybe a bigger pulley to get the boost up to 15psi or a programmable ignition
 
Title: Re: This years project
Post by: JOOLZ on July 26, 2019, 08:08:09 AM
Still doing the odd modification here and there, new grips modified for use with bar end mirrors and I have made a new seat 10cm lower and 2,5cm narrower that tucks me nicely behind the fairing